Measurement technology for Industry 4.0

The importance of measurement technology in Industry 4.0

Industry is undergoing a profound transformation toward Industry 4.0, an increasingly networked, digital, and automated production world. Intelligent systems, cyber-physical systems, and the Internet of Things not only enable more efficient processes, but also flexible, data-driven manufacturing.

Measurement technology plays a key role in this transformation process. Only precisely recorded and reliably evaluated data can create the basis for transparent production processes, predictive maintenance, and continuous quality improvement. Measurement data acquisition devices are particularly indispensable in this context: they connect sensor technology with modern IT structures, provide data in real time, and thus enable the integration of machines, systems, and processes into digital value chains.

Measurement technology and measurement data acquisition thus form the backbone of a successful implementation of Industry 4.0 and secure decisive competitive and innovation advantages for companies.

The following measurement technology factors are important in Industry 4.0:

Data quality and integrity:

• Noise and errors: sensor data can be noisy due to the measurement system, which makes analysis and decision-making more difficult.
• Data loss: Errors during transmission or storage can lead to gaps in the data sets.

Real-time data acquisition and processing:

• Latency: Many applications, particularly in quality control, require data to be processed in real time. Measurement systems must be designed to transmit and analyze data quickly and reliably.
• Scalability: Monitoring large production facilities or complex supply chains can generate enormous amounts of data that need to be processed in real time.

The LTT24 is the optimum solution

The LTT24 precision measuring device from Labortechnik Tasler GmbH records measured values in real time, whether from regular operation or from test setups or test data. The highly optimized measuring device ensures the lowest possible noise and distortion, guaranteeing high reliability of the data collected. Labortechnik Tasler is the absolute market leader in this field!

The LTT24 can be used in a variety of ways. Both as a built-in component of a test bench and as part of a predictive maintenance system. Within the use of test benches, it offers a decisive advantage in fast-moving markets. When used as a maintenance tool, it leads to the early detection of weak points and the avoidance of uncontrollable failures of operating systems. This reduces their production time and increases the effectiveness of the usually very expensive systems.

The large amount of measurement data is recorded and processed highly synchronously (i.e. in real time) by our patented technology, based on the optimally selected and used sensors of the measuring amplifier, which is included in the LTT24. Depending on the selected sampling rate and bath width, filters are used to combine the data volumes into meaningful results.

In summary, it can be said that data acquisition in Industry 4.0 requires robust and interoperable systems that are capable of reliably recording and processing large volumes of data in real time. The LTT24 offers the perfect solution for maximum measurement accuracy.